Bigalli Hats

Outdoor Merino Wool Felt Hat Rustler

$110.00
Shipping calculated at checkout.
1 review
Color: Black Wool
Accessory size: S
Fabric: 100% Wool Felt

Size Guide

A hundred years of fitting hats taught us that the right size starts with measuring well. Wrap a flexible tape measure around the widest part of your head, just above your eyebrows and ears.

Size US Hat Size Head Circumference (cm) Head Circumference (in)
S 6 3/4 - 6 7/8 54 - 55cm 21.2 - 21.6"
M 7 - 7 1/8 56 - 57cm 22 - 22.4"
L 7 1/4 - 7 3/8 58 - 59cm 22.8 - 23.2"
XL 7 1/2 - 7 5/8 60 - 61cm 23.6 - 24"
2XL 7 3/4 - 7 7/8 62 - 63cm 24.4 - 24.8"

Fit can vary by style: check the Fit Guide on each product page (true to size, runs small, or runs large) before choosing your size. All orders come with Hat Size Reducers.

Features
  • Material:  100% Wool Felt
  • Crown Shape: Center Dent
  • Crown: 4 3/4” (12 cm)
  • Brim: 3 12” (9 cm)
  • Adornment: Recycled leather band with studs.
Fit guide
Small
True to size
Large
Product Description

Outdoor Merino Wool Felt Hat Rustler by Bigalli is a bold tribute to classic Western style, built for those who live life with grit, character, and confidence. Crafted from high-quality wool felt, this hat is defined by its firm, structured construction — offering durability and shape retention that stands up to the demands of rugged outdoor life.

Its distinctive Western-inspired design is elevated by an authentic distressed finish, giving the Rustler a weathered, lived-in look that tells a story from the very first wear. With a classic cattleman-style crown and a medium brim, it delivers both timeless aesthetics and practical sun protection, perfect for long days under open skies.

Warranty

Our garments are backed by a comprehensive warranty that protects your investment in artisanal quality. For complete details on coverage, terms, and the claims process, visit our warranty policy page.

Color: Black Wool
Accessory size: S
Fabric: 100% Wool Felt

100% Organic Merino Wool 

Ecuadorian craftsmanship since 1926.

Handcrafted from premium merino wool felt, prized for its softness and natural warmth-to-weight ratio, each hat is shaped by artisans applying techniques passed down through generations of hatmaking tradition

It's a material worth understanding, not just wearing. Water Repellent. Crushable, UV Protection.

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A Century of Craftsmanship

Behind the Hat

Step inside the making of a Bigalli Merino Wool Felt Hat and experience the craftsmanship behind every detail.

Merin wool felt hats: Lookbook